Welding device with intelligent sensor technology

WITH INNOVATIVE WELDING NUT REQUEST BEFORE WELDING

   optimal quality assurance and cost effectiveness
   fast conversion without time-consuming dismantling
   flexible adaptation to production requirements

Top performance in a nutshell.

MORE EFFICIENCY, LESS WASTE.

The ModulMaster from DOCERAM is setting standards in terms of quality, process reliability and efficiency. The new welding device is compatible with almost any projection welding machine in the automotive industry and can be precisely adapted to the respective performance requirements thanks to the modular design. With the new design of centring pins, centring sleeves and change electrodes, extremely short retooling times can be achieved with the ModulMaster.

The functional principle: intelligent sensor technology.

The new DOCERAMwelding device enables reliable quality control with sensor-controlled real-time detection of the centring pin position. The integrable sensors are connected through an interface to an existing PLC for secure connectivity.

The top model N300 is equipped with sensor-controlled detection of the pin position. The outstanding feature: it enables detection of the nuts and identifies a variety of potential production errors before the welding process is triggered: from inverted or incorrect nuts to incorrect or missing components and/or sheet metal parts.

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The sensor technology on the ModulMaster in real-time whether the centring pin is in the correct position for the respective welding process. This enhances the process reliability and quality assurance even during production and significantly reduces waste.


ModulMaster: Master of Modularity:

DOCERAM welding devices for every requirement

The modular concept makes the ModulMaster extremely versatile. On the basis of three different cylinder housings and four connection plate types, a large number of device variants can be realised and precisely adapted to the respective production requirements.

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DOCERAM N100:
The new standard for welding projection weld nuts.

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DOCERAM N200:
Greater convenience when welding projection weld nuts.

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DOCERAM N300:
Automatically flawless welding of projection weld nuts.

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DOCERAM S300:
The expert for welding bolts and screws.



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Our team of consultants for technical applications will be happy to provide you with detailed information on the new ModulMaster welding device. Please call us or write to us!

Contact:

+49 (0) 231 92 50 25-871 • technik@doceram.com